Limited warehouse space can reduce storage capacity, slow material handling, and increase operating costs. However, expanding the building is not always necessary.
UNISTAR provides customized warehouse space optimization solutions for factories, distribution centers, cold storage facilities, and fulfillment warehouses. Available systems include warehouse racking, mezzanine platforms, high-density storage, and automated storage and retrieval systems.
Each solution is planned around warehouse dimensions, pallet sizes, inventory turnover, handling equipment, and future capacity requirements.
UNISTAR can customize the storage system according to the building and operating process.
Warehouse layout and storage zoning
Rack height, depth, and beam levels
Pallet and carton dimensions
Load capacity per level
Aisle width and forklift clearance
FIFO or LIFO inventory flow
Mezzanine height and floor loading
Manual, shuttle-assisted, or automated handling
Surface treatment for different environments
WMS, WCS, conveyor, and lifting equipment integration
Seismic and structural design requirements
| Storage System | Main Advantage | Suitable Applications |
|---|---|---|
| Selective Pallet Racking | Direct access to each pallet | General warehouses and distribution centers |
| Double Deep Racking | Higher density with fewer aisles | Medium-turnover pallet storage |
| Drive-In Racking | Maximizes pallet storage density | Bulk goods, food, beverage, and cold storage |
| VNA Racking | Uses narrow aisles and warehouse height | High-bay warehouses |
| Push Back Racking | Dense multi-pallet lane storage | Medium to high-volume inventory |
| Radio Shuttle Racking | Reduces forklift entry into rack lanes | Cold storage and bulk pallet storage |
| Pallet Flow Racking | Supports FIFO stock rotation | Food, beverage, and date-sensitive goods |
| Cantilever Racking | Stores long or irregular products | Pipes, timber, panels, and metal profiles |
| Carton Flow Racking | Improves carton picking efficiency | E-commerce and parts warehouses |
| Longspan Shelving | Flexible manual storage | Cartons, bins, tools, and spare parts |
| Mezzanine Systems | Adds additional storage levels | Fulfillment, manufacturing, and parts storage |
| AS/RS Systems | Automates storage and retrieval | High-throughput and high-bay warehouses |
UNISTAR supports warehouse projects from initial layout planning to manufacturing and system integration.
Conventional and automated storage systems
Customized layout and structural design
In-house manufacturing
More than 40 cold roll-forming lines
Project experience in over 50 countries
Mezzanine, shuttle, AS/RS, and rack-clad solutions
Design support based on project requirements
Standards such as FEM, AS 4084, EN, SEMA, and RMI
Installation guidance and project support
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