Stacker Crane System
Stacker cranes are automated machines designed for the efficient handling of pallets within warehouse racking systems. They are used to automatically store and retrieve goods, enhancing operational efficiency, improving accuracy, and maximizing space utilization in automated storage environments.
Products Description
Stacker Crane System
Stacker Crane System is an automated storage and retrieval solution (AS/RS) used in high-density warehouses. It uses a rail-guided crane to move vertically and horizontally within racking aisles, enabling fast, precise, and fully automated pallet handling.
In modern logistics and large distribution centers, stacker cranes serve as the core equipment of smart warehouses due to their high accuracy, efficiency, and space utilization.
How a Stacker Crane System Works
Vertical mast
Horizontal drive system
Load handling device (fork or shuttle)
Guide rails
Control system (WMS/WCS)
Working Process
WMS Generates Task
A storage or retrieval command is sent to the stacker crane.Crane Moves to Target Location
It travels horizontally along rails and vertically along the mast to the designated racking position.Load Handling Device Engages
The telescopic fork or shuttle extends to lift or place the pallet.Pallet Transported to I/O Station
The crane delivers the load to a conveyor or picking station.System Updates Inventory Automatically
All movement data syncs with the warehouse management system in real time.
Key Advantages of Stacker Crane Systems
1. Maximized Storage Density
Stacker cranes operate in very narrow aisles and can reach great heights, allowing warehouses to use vertical space efficiently—ideal for high-bay storage.
2. Fully Automated Operation
Integrated with WMS/WCS software, the system automates pallet retrieval, storage, and inventory management, reducing labor intensity and human error.
3. Fast and Accurate Handling
Stacker cranes deliver precise pallet positioning with high-speed movement, improving operational efficiency and order accuracy.
4. Lower Labor and Operating Costs
Automation reduces reliance on forklifts and manual labor, lowering long-term costs and enhancing workplace safety.
5. Enhanced Safety
With fully enclosed aisles and automated operations, the risk of collisions, dropping, and forklift-related accidents is greatly reduced.
6. Reliable 24/7 Performance
Stacker cranes are designed for continuous operation with minimal downtime, making them suitable for high-throughput industries.
Applications of Stacker Crane Systems
Stacker Crane Systems are widely used in:
E-commerce and Distribution Centers
For fast order processing and high inventory turnover.Food & Beverage Warehouses
Including cold storage environments requiring stable automated operations.Manufacturing Plants
To manage raw materials, in-process goods, and finished products.Pharmaceutical and Medical Logistics
Where accurate, traceable, and clean storage is essential.Automotive & Heavy Industry
For high-density storage of heavy components and palletized loads.Third-Party Logistics (3PL)
To increase space utilization and reduce labor investment.
Stacker Crane System Manufacturer
Leading racking manufacturer in China with customers in over 50 countries.
Specializing in the design and production of Stacker Crane Systems, AS/RS systems, and various types of storage racking.
Possesses an experienced engineering team skilled in seismic-resistant racking structures and high-bay warehouse engineering analysis.
Full in-house production process, strictly following FEM / AS4084 / EN / SEMA / RMI international standards.
Equipped with 40+ cold-formed production lines, enabling delivery of standard projects within 2 weeks.
Provides customized solutions, installation services, and technical support to ensure safe, stable, and efficient system operation.
Committed to providing global customers with high-performance, durable, and intelligent warehouse automation solutions.
